Realize continuous improvement through
Quality Engineering Programs
that deliver cost reduction, process control and collaborative quality production.

Manufacturing Quality Engineering Consultants

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How Healthy is your Production?

  • Are you too busy to fix reoccurring defects, or find the cause?
  • Is the plant manager demanding a higher run @ rate?
  • Always reacting to issues instead of preventing them?
  • Is there a backlog of paperwork that you don’t have the confidence to complete?

We see how quickly Operations and Quality Managers become absorbed with quality concerns and the dissatisfaction they have when they are continually putting out fires which consumes their time for proactive and preventative measures – removing time from themselves and their families.

Does this sound like your workload? 

If you’ve been working tirelessly then it is time to change. We support your endeavours, through quality engineering consultants, to become proactive operational or quality leaders and take away the time constraints with solutions that help you plan successful production and address quality concerns before they become problems or scrap.

Remove the roadblocks and start reducing waste and cost by utilizing Phoenix Quality Advisors to guide you to better quality processes and systems.

 

The Quality Production You Want… Starts Here

From developing core AIAG quality tools to 8D problem solving and corrective action plans, Phoenix Quality can help your team broaden their knowledge and confidence to take your manufacturing to new levels of performance.

We provide specialist quality engineering and supplier quality assurance services through our teams in Canada, US, Mexico and China.  Our experienced advisors, quality engineers and inspectors have been in the manufacturing trenches and understand the requirements that drive improvement.  We work alongside you and your team on the shop floor to get the results you want with the clarity your business needs.

Automotive Manufacturing Supplier Quality &

Quality Engineering Advisory

Meet and exceed customer expectations with robust quality tools for your production. Phoenix Quality supports top managers with quality engineering knowledge to meet industry standards, problem solve, improve quality and set efficient quality plans in place for cost-effective operations.

Arrange a discovery call to establish a scope of work to grow your team’s teams knowledge and improve quality processes. Our Quality Engineering Consultants are Cost Effective and will deliver new opportunities for cost reduction.

Supporting Your Quality Excellence

Proactive Quality Engineering & Crisis Management Containment Services

Get Quality Support

Implement Proactive Processes

Ensure Ongoing Results

Quality Engineering

Meet and exceed customer expectations with robust quality tools for your production. Phoenix Quality Advisors can help you develop early strategic quality plans for new product launches and growth opportunities. Where ever you are in a product cycle we help you understand quality engineering processes and implement the industry methods that boost productivity, decrease the seven principles of waste and address associated challenges for operations.

Our automotive quality engineering services extend to:

  • IATF 16940, ISO 9001 and other industry standards
  • AIAG Core Quality Tools – APQP, PPAP, FMEA, MSA, SPC
  • New Product Introduction
  • Inspection and sampling techniques
  • Statistical Data Analysis
  • Lean Manufacturing, Kaizen,
  • Corrective actions development and implementation
  • Process Control

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We offer specific consultation for PPAP/SPAP (Production Part Approval Process)

Your team are in good hands with Phoenix Quality senior advisors. Our Quality Engingeering Consultants come with a wealth of experience from the coal-face of shop floor production. Understanding the dynamics of real life manufacturing gives a whole new insight into downtime and waste. Understand best practice techinuques when building plans that can be implemented and followed by lineworkers such as:

  • FMEA
  • Control Plan
  • Gauge R&R
  • Run @ Rate
  • Capability Study

Problem Solving

Sometimes plugging one hole means you spring a leak in another location. Proactive quality management requires a disciplined problem-solving approach to identify underlying issues that can result in costly defects, downtime and even containment concerns.

Not all non-conformances are caused by poor workmanship or machines that need maintenance.  Our senior quality engineering consultants know how to dig through paperwork, observe operational processes and to root cause all of the gaps to determine solutions to increase capacity and promote a zero-defect philosophy.

Our Advisors lead management problem-solving activities that:
  • Facilitate problem solving techniques:
    • 8-D
    • Fishbone Diagrams
    • 5-Why
  • How to apply problem solving methods for future issues
  • Identify risk
  • Root cause analysis
  • Uncover non-essential and ineffective processes
  • Identify performance improvement opportunities
  • Develop corrective action plans
  • Build the foundation for continuous improvement

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Customer and Supplier Service

Barriers between suppliers and their downstream customers can cause diverse implications. Set up a positive communication structure in place for transparency that both sides can enjoy.  Our quality engineering advisors can help your team build rapport with the tools for open communication and cross functional reporting and even implement technology to support this.

Leave poor productivity and high scrap rates in your wake when you have Phoenix Quality guiding you on a smooth ride to quality production capacity. Grow your business capabilities with proactive quality operations.

Get Started
Arrange a Call or Request Pricing Today!

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Let us know what you need Inspection support for. Phoenix Quality Results Specialists are ready to start your comprehensive quality plan with the guidance and manpower you need to put production back on-track.

Quality Inspection and Audit Management Software – E-Data Now

About Phoenix Quality Consultants

Contact Phoenix Quality Advisors and build a versatile quality management program with the tools and skill knowledge you need to maintain efficient practices.

For 18 Years Phoenix Quality has led the automotive market in Sorting and Containment services (Crisis Management), pioneering development in process control with shop floor software to increased efficiency. The Company has worked with Tier One, Two and OEMs to reduce waste, improve productivity and build an internal culture of quality for continued success. We have helped companies save millions of dollars and transformed shop floor production with measurable outcomes.

Our Senior Advisors have a diverse wealth of knowledge with unrivalled expertise at the coalface of manufacturing. Our hands-on approach from ISO certification, root cause analysis and process improvement to up-skilling and technology means the results we can help you achieve are powerful and sustainable. We take a holistic view of people and processes for long-term problem solving and support your implementation of the solutions that drive enduring results in line with business objectives.

Define New Quality Procedures for Compliance,
Product Launches, Safety Practices and to Reduce Non-conforming Parts.

Have you been tasked with quality in your manufacturing facility and lack the experience to achieve the required outcome? Does your production cycle have quality concerns or a high number of defective parts? Is it time for your business to implement Industry 4.0 with IoT connectivity for root cause analysis and data mining? Phoenix Quality Engineering Consultants will provide you with the tools to successfully navigate change and develop procedures and plans for improved production performance.

Start ensuring your quality management and production cycles are delivering profitable outcomes

Don’t wait to address quality concerns as they happen. Analyse your manufacturing systems to improve your quality output with Phoenix Quality Consultants. If you are launching a new product in your production facility, need to reduce your waste in the manufacturing processes, lower your PPM defect rate, or improve your quality compliance standards then Phoenix Quality can deliver you the expertise to do this.

Our quality engineering consulting team can assist your business to manage quality processes and set new deliverables. Phoenix Quality’s collective quality assurance expertise can help you towards continuous improvement giving your management team the ability to make quick decisions to implement corrective actions, plan new part approval processes, launch containment protocols and develop compliance protocols and integrate with new technology systems.

Quality Engineering Consulting & Management Programs

Our Quality Engineering Consulting Services include:

(but not limited to)

  • Production Part Approval Process Review
  • PFMEA (Process Failure Mode Effects Analysis)
  • Control Plan
  • Capability Study Review & Validation
  • Corrective action recommendations\ 8D
  • Root Cause & Resolve Quality Issues
  • GP12 – 2000 part inspection
  • Error Proofing Recommendations
  • Launch Containment System
  • Process Capabilities
  • Customer Care Survey & Feedback Forms

Quality Program Management includes:

(but not limited to)

  • Launch Containment Systems
  • Supplier Quality Development
  • Supplier Auditing
  • Quality cost measurements, improvement techniques

IT Consulting includes:

(but not limited to)

  • E-Data Now Integrations
  • Quality Management System Deployment & Development
  • Paperless Environment Migration for Quality & Production
  • Quality Data Analytics
  • Layered Process Audits

The Cost of Quality

You might not believe it, but the Cost of Quality is detrimental to your bottom line. If you are trying to shave expenses for more profitability then we can help you achieve this by reduction of the 7 forms of waste (Muda) which will improve your performance without sacrifice to the quality budget. Phoenix Quality engineering advisors can help you develop quality control plans, line audits, containment and non-conformance corrective action plans and transition your team into the digital realm with software integration, data analytic tools and migration to paperless quality and production systems.

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The Digital Transformation

Is your business still using paper systems with double handling and lost data? We developed our own proprietary software E-Data Now to combat lost tribal knowledge and reporting that was too late to stop defects and production downtime. The digital transformation in manufacturing is happening and it is time to capitalize on mobile technology that can start delivering your management teams real-time data for effective corrective action plans, minimizing downtime, product tracking, production analytics and quality engineering procedures. E-Data Now is a simple smartphone and tablet solution allowing the integration of technology and an existing workforce.

Implement workplace safety audits, provide work instructions for specific users with signoffs and visual poke yoke tools, capture image and video evidence of products and machinery and scan barcodes for tracking. E-Data Now is a versatile application that can be customized to collect the data you need to improve operations with more transparency in the process.

Talk to Us

 

How can we help your business implement effective quality engineering processes? Schedule a no-obligation consultation to discuss the requirements for your manufacturing business and take control of quality. We can help you discover the best path towards production success with quality practices.

Need Quality Support for Something Else?

So you don’t need quality ground support for sorting parts at your location but you need expertise to guide you for a different project?

Part Sorting North America

Get your production lines back on track with cost-effective third-party Sorting & Containment Specialists

QC & Inspection in China

Stop Poor Quality Arriving at Your Facility. Phoenix Quality Inspection Services in China.

Quality Engineering Consultants

Prepare for your ISO Audit, New PPAP, Corrective Action Planning, Containment Launch or GP12.

Quality Inspection and Audit Management Software – E-Data Now

Ready to talk?

We specialise in Quality Manufacturing Support. From supplier validation, to team training, sorting and inspection, we know the inside out of quality methods to resolve your quality concerns.

Quality Inspection Software – E-Data Now

Total Quality Assurance. Precision Driven Results.